Chimney Relining

Chimney Relining: The Reasons & Options

The chimney lining serves the important function of keeping heat inside the chimney and away from the combustible areas surrounding it. In addition to confining the high heat of a fire, the chimney lining also serves the purpose of keeping your home protected from carbon monoxide, water, soot, smoke, and other fire by-products until they are able to pass into the atmosphere. But what you may not know is that liners can be damaged.

Water, sudden overheating, freeze/thaw cycles, movement (from earthquakes or poor foundations), and other factors can all contribute to chimney liner damage. Once breaks and cracks form in the liner, it will no longer be able to contain the byproducts of combustion, and it will need to be repaired and restored for safety reasons. We refer to chimney liner repair and resurfacing as “chimney relining.” We also use this term when we’re installing a liner in a chimney that’s never before had one.

What’s so dangerous about a damaged chimney liner?

If your chimney lining has cracks or holes, carbon monoxide, smoke, soot, moisture, and other elements have a free entryway into the air you and your family breathe. Exposure to these harmful elements can cause allergies, asthma and other respiratory problems and can even be life-threatening. According to the Chimney Safety Institute of America, as many as four thousand Americans die annually from carbon monoxide poisoning. In addition to these deaths, countless other individuals have suffered permanent brain and organ damage or other ailments as a result of exposure to carbon monoxide. For this reason, it is imperative that you have your chimney lining inspected and repaired or installed (if needed) by a professional.

Can factory built metal chimneys be relined?

Metal chimneys are not designed to be relined, so if you have a freestanding wood stove or factory built fireplace and your metal liner is warped from heat, the entire chimney (and possibly fireplace) will need to be replaced. The exception is when you are replacing an older stove (with an 8″ non HT — high temperature — rated chimney) with a newer stove (with a 6″ HT rated chimney requirement). In these instances, if the chimney itself is free of defects, cleaned, and properly installed, we may be able to simply downsize with a listed liner, as opposed to replacing the whole chimney. This is typically only recommended for multi-story, steep roofs when replacing the chimney would be both difficult and costly, and the existing chimney meets our strict requirements.

How is relining done & how do I know which liner is best for me?

The majority of masonry chimneys have clay-based liners, which inevitably crack and crumble over time. Other traditionally-popular liner materials are aluminum and stainless steel. When having your chimney resurfaced, we will help you decide on the best material for your needs and location, so you don’t have to worry about trying to figure it all out on your own.

But here’s a little bit about each option and what it entails:

  • Clay-Based - One option for chimney relining is to simply tear down the chimney and rebuild it, installing a new clay tile liner, tile by tile, as we go. This is a great option when the masonry chimney itself is damaged and in need of repair as well.

  • Stainless Steel - When a full replacement of a metal liner is needed, a stainless steel liner is often recommended. These are pipes that are sized to fit the flue and the fireplace opening. We prefer these over aluminum liners because they’re corrosion resistant and they carry a lifetime guarantee when professionally installed and maintained. For more on stainless steel liners, click here.

  • Ceramic Coatings - For mortar/clay flues, a ceramic coating relining system can be a great option. These coatings simply fill in holes and cracks in the tile liner, repair and resurface the clay-based liner, and leave it insulated and restored. They can also sometimes be used in chimneys that were built without liners. One thing that makes these systems great is that they can last decades (they carry a twenty year warranty) and they’re resistant to heat damage. There are a number of products that fit this category, but here at White Glove, we use HeatShield by CeCure Systems. Find out more here.

Not sure which is best for you? Don’t worry. A White Glove professional will be able to evaluate your chimney lining and identify your needs and options.

Variations

Another option that some homeowners choose is to simply install a new insert liner. An insert is a wood, gas, pellet, or coal burning stove that’s inserted into an existing fireplace. During installation, an insulated stainless steel pipe is inserted in the chimney and connected to the insert. Often, these stainless steel pipes don’t require original clay liners to be torn out, because they’re already properly sized for the appliance. This design allows for homeowners with damaged chimney liners to enjoy a better performing, more efficient appliance, without worrying about the cost and labor of tearing out their clay liner and replacing it.

How efficient are these types of liners? Well, a mid-80s wood burning insert that’s attached to one of these stainless steel liners will burn on average 25% less wood for the same amount of heat than it did without the liner attached. If the stove itself is replaced with a modern insert and a liner is added, fuel consumption may be cut by as much as 50%.

Another benefit to these liners is that they are easier to clean because less soot is produced (because of high efficiency levels) and the stove itself won’t need to be pulled out during the cleaning.

Regardless of your chimney’s age, it is important to have it annually inspected for any damages or leaks in the lining. Neglecting liner problems can cause chimney overheating and fires as well as potential exposure to dangerous fumes and byproducts. Give us a call to have your chimney lining thoroughly inspected!

Cerfractory Coating

If you have a damaged or deteriorating clay or brick and mortar chimney liner, HeatShield® may be the perfect product for you. HeatShield® is what is known as a “cerfractory ® sealant material”, and doesn’t replace your liner; it simply repairs it. This product is unique in that it has the qualities of both ceramic and cement, making it high-performing and stable despite prolonged exposure to extremely high temperatures. When mixed and applied properly, HeatShield® becomes a shield of armor for your chimney liner, defending it from water and heat and the corrosive effects of both.

White Glove professionals are trained and certified to apply HeatShield® and can help you decide if it is the right solution to your chimney liner problems.

What Is The Process?

If your flue needs to have a few cracks or holes filled, a HeatShield®- certified, White Glove professional will begin by creating a customized applicator blade to fit within the proportions of your chimney liner. This blade will then be positioned below each individual area being treated. As the HeatShield® mixture is applied to the specific hole or crack, the blade passes over the area, ensuring that the hole or crack is properly filled with product and the surface is smooth.

After each damaged area is repaired in this manner, a specialized video camera is fed into the chimney liner to ensure that everything is properly restored.

If your flue needs a complete resurfacing job, a White Glove professional will create a customized applicator blade and place it in the bottom of the flue. Next, a cleaner/primer is applied to the entire lining to prep for the application of the HeatShield® product. Once this primer is completely dry, the HeatShield® product is applied to the entire interior and the applicator blade is pulled from the bottom of the flue to the top using a winch. During this process, the blade spreads the product and ensures that the entire surface is smooth and conducive to air flow. Afterwards, the entire resurfaced area is thoroughly video-scanned by the White Glove professional to check for any voids and ensure that the flue is properly and completely restored. With a HeatShield® resurfacing job, you are protected from moisture, gases and even temperatures in excess of 2000 degrees F.

For more information on the HeatShield® process, or to see videos of the application process, check out www.cecurechimney.com. 

Stainless Steel Liners — Better Draft, Lifelong Service

When it’s time to invest in a new chimney liner, a stainless steel liner is definitely worth considering. These liners are installed in the chimney flue, in place of a traditional terra cotta or tile liner. When might a stainless steel liner make sense and what are the advantages?

When To Reline With Stainless Steel:

  • When you’re switching appliances and your existing flue liner is not appropriately sized for your new appliance.

  • When you’re switching appliance fuel types and your existing flue liner is not approved for venting the new fuel.

  • When your existing clay tile flue liner is beyond repair and you want a long-lasting solution that’s cost-effective.

  • When your chimney was built without a liner.

Why Reline With Stainless Steel?

Stainless steel liners are the best metal liner options for several reasons.

One is that, unlike aluminum liners, stainless steel liners are rust-resistant and corrosion-resistant. That means they can handle the moisture, gas, and heat produced by the fire, without corroding or deteriorating in just a few short years. In fact, stainless steel liners (when properly maintained and annually inspected) carry a lifetime warranty against damage.

Another reason stainless steel liners are great is that they come in an array of sizes (which means they can fit just about any flue), and can be installed rather quickly. That saves the homeowner costs on labor, which is always a good thing.

Stainless steel liners also heat up faster, which can help improve fireplace draft and reduce smoke issues. One major reason for smoke wafting back down into the home is that the chimney flue isn’t yet warm enough to suck that smoke up and out of the home quickly. With stainless steel, that’s not usually a concern.

And finally, stainless steel liners are resistant to damage caused by chimney leaks and the freeze/thaw cycles that can destroy clay tile liners over time. Which means your investment will last.

What Else Should You Know About Stainless Steel Liners?

There are a couple of important things to know about the installation of a stainless steel liner.

For one, if you have an existing clay tile or terra cotta liner, it will likely need to be torn out of the chimney before a new stainless steel liner can be installed. This allows the new liner to be retrofitted without altering the size of the flue. Remember, a properly sized flue is key to good fireplace performance.

Another important thing to know is that every stainless steel liner should be properly insulated, per the manufacturer’s instructions. Insulating the liner will help reduce the risk of heat transfer (which can cause house fire), warm the flue faster, protect the liner against damage, and boost fireplace performance and efficiency. Never let someone install your stainless steel liner without insulating it.

Note: If the flue doesn’t allow for the installation of a properly insulated liner, without altering the ratio of fireplace opening to flue, the fireplace opening may need to be made a bit smaller.

Is Stainless Steel Right For You? We Can Help You Decide

Are you wondering if stainless steel is the right liner type for your chimney? We can help. Give us a call to schedule an inspection with one of our CSIA certified chimney sweeps. We specialize in all things chimney and can help you determine if stainless steel is the best and most cost-effective option for you. Call or click here to schedule an appointment today.

If you have a deteriorating chimney liner, Heatshield may be the right choice for you! White Glove Chimney & Duct is here for all of your chimney relining needs